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FlexPlant - Flexible Laboratory Process Intensification Plant

The Process Intensification (PI) design philosophy aims to provide chemical processes with precisely the right conditions for chemical reactions to proceed at their optimal rate. FlexPlant is a laboratory-scale, semi-continuous facility, available for purchase or hire, which can be used for early stage, new product development, or to assess existing processes. Users can check for PI feasibility, and gain greater understanding and confidence in PI technology. FlexPlant utilises BHRSolutions' award-winning FlexReactor.

Benefits
FlexPlant enables reactions between two liquid streams to be carried out semi-continously through a PI reactor. Feeds can be heated (or cooled) so that reaction temperature can be higher (or lower) than the storage temperature. The FlexReactor provides a highly effective reaction environment, removing reaction heat as it is formed. The product stream can be cooled (or heated up) before return to the storage vessels.

  • Rapidly screen reactions for suitability for intensification
  • Wide range of process conditions: flow, temperature, pressure
  • Readily re-configurable to test a wide range of reactions
  • Scale up requirements well understood: laboratory scale is representative of full scale to provide meaningful scale up data
  • Utilise/test other PI reactor designs
  • Expertise and help to identify operating conditions and interpret results
  • Suitable for GMP manufacture
  • 'One stop shop' for scale up, detailed design and plant supply

Construction and Specification
Options are available in stainless steel/PTFE or Hastelloy/PTFE ensuring compatibility with almost all commonly used process fluids. Each unit is built to the customer's precise requirements, but the basic specification is as follows:

 

Process Flow Rate 10 - 100 litres/hour
Reactor Residence Time 1 second - 5 minutes
Reaction Temperature

-30 C to 150 C (standard)
-70 C to 250 C (enhanced)

Reaction Pressure up to 9 bar
Reaction Addition Single liquid feed to main flow
Flow Ratios 50:50 to 95:5
Heat of Reaction Up to 500 KJ/mol (typical)

Support Services
BHR Group's chemists and engineers provide front-end design services using its PI methodologies and design software. BHR Group offers downstream support to identify suitable configurations and operating conditions for specific processes. In conjunction with its partners, BHR Group can provide scale-up advice, detailed plant design and turnkey plant/equipment supply.

For more information on purchasing or hiring FlexPlant, contact us.

   
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